In today’s environmentally conscious world, recycling is more important than ever. Here comes our PET washing system comes into play. This advanced system is your all-in-one solution for recycling waste PET bottles into clean, high-quality PET flakes. Whether it's cola bottles, mineral water bottles or other PET bottles, our system is designed to meet your recycling needs.
functional principle
The PET washing system operates in several carefully designed stages. The process begins with a debaling unit that separates compacted PET bottles. The bottles then enter a screening unit where they are sorted. The next step involves label removal and a pre-wash to remove contaminants. The heart of the system is the float tank, where PET material is separated from other contaminants such as PVC. This is followed by several hot and cold washes, assisted by a friction washer and a screw conveyor. The final stage involves dewatering and drying, producing PET flakes with less than 1 % residual moisture.
Functionality in detail
The PET washing system is an engineering masterpiece that transforms waste PET bottles into reusable flakes with minimal environmental impact. The process involves several key steps:
- Entbaleinheit: Breaking up the bales of collected PET bottles.
- Seven: Removing loose contaminants such as dirt and glass.
- label removal: Mechanical separation of labels from bottles.
- prewash: Cleaning the bottles from further contaminants.
- swimming separation: Separation of PET and other materials such as PVC in a water bath.
- drainage: Drying of the PET flakes to achieve a moisture content of less than 1 %.
component list
No. | Designation |
---|---|
1 | Vertical debaler with platform |
2 | conveyor belt |
3 | drum screen |
4 | conveyor belt |
5 | label remover |
6 | Manual sorting table |
7 | metal detector + automatic separator |
8 | conveyor belt |
9 | shredder |
10 | screw conveyor |
11 | swimming scrubber |
12 | centrifuge dryer |
13 | steam washer (including work platform) |
14 | auger loader |
15 | steam washer (including work platform) |
16 | auger loader |
17 | high-speed friction scrubber |
18 | swimming scrubber |
19 | swimming scrubber |
20 | high-speed dewatering machine |
21 | zigzag separator |
22 | silo |
23 | control cabinet |
Technical specifications
For detailed information, we offer our PET washing plant in different capacities from 500 kg/h to 5000 kg/h. Here are some more technical parameters:
- installation options: “I”, “L” and “U” shapes to adapt to different workshop layouts.
- water consumption: Less than 1 litre per tonne of PET flake.
- final quality of the flakes: PVC content less than 150 PPM, impurity content less than 100 PPM.
- Optional units: Automatic detergent supply, water-saving systems and cleaning units for PET fines.
Characteristics
- Versatile capacity: Fully automatic models with capacities from 500 kg/h to 5000 kg/h.
- water efficiency: Minimal water consumption thanks to water-saving technology.
- High purity: Less than 150 PPM PVC and less than 100 PPM other impurities in the final flakes.
- adaptability: Customizations according to your specific requirements, including optional functional units for improved performance.
Conclusion
The PET washing system is more than just a machine - it's a comprehensive solution that meets the ever-changing needs of the PET recycling market. With high capacity, water efficiency and customizable features, it offers an environmentally friendly and cost-effective way to turn waste into valuable resources. Invest in a cleaner and more sustainable future with our advanced PET washing system.
Warranty & Support
All of our recycling machines come with a limited warranty. We also offer installation packages where our engineers will come directly to your facility to assist you with the installation process.
Our products can be customized according to customer requirements.
inquiries
For the latest prices and delivery times, send us a message using the form below.
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